Aluminum alloy vibration disc

Customized production of aluminum alloy hard anode capacitor resistor terminal semiconductor vibration disc 
Material: AL6063 aluminum alloy 
Process: CNC lathe machining, five axis CNC machining, sandblasting, hard anodizing treatment 
Applied to: semiconductor equipment, capacitors, resistors, terminals, sorting machines, sorting machines 
Size: D220 * 35

 

Customized aluminum alloy anodized capacitor resistor terminal semiconductor vibration disk

Ganyuan is a high-end custom hardware component designed specifically for the manufacturing and sorting of precision electronic components such as capacitors, resistor terminals, and semiconductor vibration discs. Using high-quality aluminum alloy material and precision CNC machining to ensure precise dimensions and stable structure.

Product description

Production Type Customized production and processing Material AL6063 aluminum alloy
Workmanship CNC lathe machining, five axis CNC machining, sandblasting, hard anodizing treatment Applied to Semiconductor equipment, capacitors, resistors, terminals, sorting machines, sorting machines
Size

D50*30

 

 Proofing time

7-15
Precision

±0.02mm

 Do you want to make a sample Yes

OEM/ODM

OEM ODM CNC machining services

 Place of Origin Dongguan, China
type Manufacturers/factories and trading companies Main products Numerical control part; Processing parts; Aluminum alloy parts
Management system certification

ISO 9001:2015

 Production capacity

 100000

 

The disc body is made of high-strength aluminum alloy and undergoes deep hard anodizing treatment. The oxide film layer generated on the surface has a hardness of HV500 or higher, far exceeding ordinary oxidation.efficiency, especially suitable for the mass customization needs of various specifications of brass shaft sleeves.When facing components, especially terminals with sharp edges and semiconductor frames, vibration discs have extremely strong wear resistance and impact resistance, greatly extending their service life and preventing quality degradation caused by disc wear.

The customized surface texture and track are precisely calculated and polished, with stable friction coefficient, which can provide sufficient driving force to transport components and effectively prevent scratches and indentations on the surface of components (such as the coating of capacitors and resistors)

 

In precision electronic manufacturing, any pollution and performance fluctuations are unacceptable. Our customized vibration discs have set new industry standards in terms of cleanliness and operational stability. The hard anodized layer is not only hard, but also a dense inorganic coating. Its surface chemical properties are stable and there is no risk of peeling, fundamentally eliminating the hidden dangers of rust on iron plates or debris pollution from ordinary coatings on components

 

We can improve the contrast of the visual inspection system by controlling the oxidation parameters and accurately adjusting the color of the disc surface (such as dark black, light gray, etc.); Secondary precision grinding can also be performed on specific track areas to achieve the softest conveyance of precision semiconductor components

ꁆ ꁇ

Five axis CNC workshop

The factory covers an area of approximately 2000 square meters and has mastered core processing technologies. Equipped with high-end precision production equipment, CNC precision: CNC lathes, five axis CNC, four axis CNC, stamping equipment, die-casting equipment, and other 2.5-dimensional testing equipment.

We strictly control every step from design drawings to finished product delivery. Select high-quality aluminum alloy materials such as 6061 and 7075 to ensure that the parts have excellent strength, lightweight, and corrosion resistance. Our processing accuracy can reach ± 0.01mm, which can perfectly meet the requirements of complex structures, precise hole positions, and high standard surface treatments (such as anodizing, sandblasting, conductive oxidation, etc) .

For surface treatment, our suppliers have been cooperating with us for many years. They have rich experience and are familiar with each other's quality requirements. Stable quality and greater assurance. For example, heat treatment, painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment, hardening, laser marking, etc. can be carried out according to customer requirements. Aluminum alloy surface.

Commercial packaging:

1. Plastic bag+color box+cardboard box+pallet；

2. Industrial packaging；

3. Plastic pipes+cardboard boxes+pallets; Plastic bag+kraft paper+cardboard box+pallet; According to the customer's requirements.

Frequently Asked Questions:

Q1: Where can I obtain product and price information?

A1: Send us an inquiry email and we will contact you as soon as we receive your email.

 

Q2: How long can I get the sample?

A2: Depending on your specific project, it usually takes 3-7 days.

 

Q3: What kind of information do you need to quote?

A3: Please provide product drawings in PDF format. It would be better to provide them in STEP or IGS format.

 

Q4: What are the payment terms?

A4: We accept a 50% deposit. Once the goods are ready, we will take photos or videos for you to verify, and then you can pay the remaining balance. We can accept small batches.

 

Q5: How to deliver?

A5: We deliver the goods through a courier company.

 

Q6: Are you a trading company or a factory?

A6: We have 17 experienced engineers, over 50 employees, and nearly 3000 square meters of factory space.

 

Q7: What if we don't have the drawings?

A7: Please send your samples to our factory so that we can replicate and provide a better solution. If you send us pictures or drafts of dimensions (length, height, width), we will create CAD or 3D files for you.

 

Q8: Can we get some samples before mass production?

A8: Of course you can.

 

Q9: Is it safe to send you my drawings?

A9: Of course .

 

Q10: Can I learn about the operation of my product without going to your company?

A10: We will provide a detailed production plan and send a weekly report with digital images and videos to display the processing progress.

 

A11:  If the quality of the products you produce is poor, will you issue a refund?

Q11: In fact, we will not take the risk of producing low-quality products. At the same time, we produce high-quality products until you are satisfied.

Two dimensional testing

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