Ratchet

Production and wholesale of universal ratchet, needle, wheel, carrier, packaging machine, SMD braiding machine, CCD vision machine accessories 
Material: SKD11 alloy steel 
Process: CNC lathe machining, five axis CNC machining, dust-free chemical nickel plating treatment 
Application: Carrier, semiconductor accessories, packaging machines, capacitors, resistors, inductors, terminals, etc 
Size: D63.2 * D12.0 * 16.0 
Model: GY632012161450

 

Non calibrated carrier belt machine ratchet needle wheel braiding machine CCD visual accessories 

The universal ratchet needle wheel produced by Ganyuan Hardware is a core precision accessory in automated packaging equipment such as tape packaging machines, SMD tape weaving machines, and CCD visual inspection machines.

Product description

Production Type Customized production and processing Material SKD11 alloy steel 
Workmanship CNC lathe machining, five axis CNC machining, dust-free chemical nickel plating treatment Applied to Carrier tape machine, semiconductor accessories, packaging machine, capacitors, resistors, inductors, terminals, etc
Size

D63.2*D12.0*16.0

 Proofing time

GY632012161450
Precision

±0.02mm

 Do you want to make a sample Yes

OEM/ODM

OEM ODM CNC machining services

 Place of Origin Dongguan, China
type Manufacturers/factories and trading companies Main products Numerical control part; Processing parts; Brass parts
Management system certification

ISO 9001:2015

 Production capacity

 100000

 

Product feature description

Our universal ratchet and needle wheel components, after precise calculation and heat treatment processes, have excellent wear resistance and strength, and can adapt to different sizes of carrier traction and indexing requirements, ensuring precise stepping even at high speeds. For CCD visual accessories, such as universal light sources and lenses, their flexible installation methods and adjustable parameters can quickly adapt to various component detection programs, greatly improving the flexibility and line changing efficiency of the production line 

 

In the precision world of SMD component packaging, the accuracy and durability of each component directly determine the quality and efficiency of the final product. Our core transmission components such as ratchet and needle wheels are made of high carbon alloy steel and undergo deep carburizing and vacuum heat treatment processes. The surface hardness is high and the core toughness is sufficient, effectively resisting the impact and wear caused by high-speed continuous operation, and the service life far exceeds that of ordinary components.For the forming and weaving process of the carrier tape, the precision machined feeding needle wheel ensures precise positioning of the pins and perfect meshing of the carrier tape hole, fundamentally avoiding faults such as tooth jumping and tape jamming.

 
Many accessories, especially those related to CCD vision systems, have built-in intelligent recognition and adaptive functions, which can interact with the host through software to achieve automatic calibration and compensation of parameters, simplify the operation process, and improve the accuracy of detection
The replacement of vulnerable parts such as ratchet groups and needle wheel discs has become exceptionally simple, without the need for professional tools or long-term debugging, greatly reducing maintenance cycles. We provide clear alignment markings and quick release structures for the common accessories of the weaving machine and packaging machine, making daily maintenance and component replacement work clear at a glance.
ꁆ ꁇ

Five axis CNC workshop

The factory covers an area of approximately 2000 square meters and has mastered core processing technologies. Equipped with high-end precision production equipment, CNC precision: CNC lathes, five axis CNC, four axis CNC, stamping equipment, die-casting equipment, and other 2.5-dimensional testing equipment.

We strictly control every step from design drawings to finished product delivery. Select high-quality aluminum alloy materials such as 6061 and 7075 to ensure that the parts have excellent strength, lightweight, and corrosion resistance. Our processing accuracy can reach ± 0.01mm, which can perfectly meet the requirements of complex structures, precise hole positions, and high standard surface treatments (such as anodizing, sandblasting, conductive oxidation, etc) .

For surface treatment, our suppliers have been cooperating with us for many years. They have rich experience and are familiar with each other's quality requirements. Stable quality and greater assurance. For example, heat treatment, painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment, hardening, laser marking, etc. can be carried out according to customer requirements. Aluminum alloy surface.

Commercial packaging:

1. Plastic bag+color box+cardboard box+pallet；

2. Industrial packaging；

3. Plastic pipes+cardboard boxes+pallets; Plastic bag+kraft paper+cardboard box+pallet; According to the customer's requirements.

Frequently Asked Questions:

Q1: Where can I obtain product and price information?

A1: Send us an inquiry email and we will contact you as soon as we receive your email.

 

Q2: How long can I get the sample?

A2: Depending on your specific project, it usually takes 3-7 days.

 

Q3: What kind of information do you need to quote?

A3: Please provide product drawings in PDF format. It would be better to provide them in STEP or IGS format.

 

Q4: What are the payment terms?

A4: We accept a 50% deposit. Once the goods are ready, we will take photos or videos for you to verify, and then you can pay the remaining balance. We can accept small batches.

 

Q5: How to deliver?

A5: We deliver the goods through a courier company.

 

Q6: Are you a trading company or a factory?

A6: We have 17 experienced engineers, over 50 employees, and nearly 3000 square meters of factory space.

 

Q7: What if we don't have the drawings?

A7: Please send your samples to our factory so that we can replicate and provide a better solution. If you send us pictures or drafts of dimensions (length, height, width), we will create CAD or 3D files for you.

 

Q8: Can we get some samples before mass production?

A8: Of course you can.

 

Q9: Is it safe to send you my drawings?

A9: Of course .

 

Q10: Can I learn about the operation of my product without going to your company?

A10: We will provide a detailed production plan and send a weekly report with digital images and videos to display the processing progress.

 

A11:  If the quality of the products you produce is poor, will you issue a refund?

Q11: In fact, we will not take the risk of producing low-quality products. At the same time, we produce high-quality products until you are satisfied.

Two dimensional testing

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